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The Difference Between Gray Iron and Ductile Iron

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SunriseFoundry

Plastic
Joined
Sep 2, 2018
Location
Ningbo,China
The graphite of gray iron is flat, and the graphite of ductile iron is spherical.
When*tapping on the ductile iron, if the sound is similar to that of carbon steel, indicating the grade of ductile iron is good. The gray iron tapping sound is very stuffy.
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As for the spheroidization rate, the differnent spheroidization rate will cause*huge*differences on price and quality for those same material of ductile iron products.The general factory has*regarded a spheroidization rate of 85% as a qualified product. The reason cause the spheroidization rate*under 85%*is that when the pouring is performed, and the spheroidization is not going pretty well which leads to the low*temperature of molten iron, so comes to the bad bearing pressure of manufactured products.

From the appearance of the fracture (not the machined surface), the ductile iron and the gray iron can be easily distinguished, and the grain of the gray iron fracture is relatively coarse, grayish white, and the crystal surface has a metallic luster. The fracture grain of ductile iron is very small and dark gray. If the spheroidization is good, there is almost no metallic luster. If there is whitish luster, white mouth tissue is generally present.

From the mechanical properties, the mechanical properties of gray cast iron are lower than that of ductile iron. The mechanical properties of gray cast iron are 100-350 MPa, while the mechanical properties of ductile iron are 350-700 MPa. In addition, the ductile iron has elongation requirements, while gray cast iron has few requirements in this regard.
 

Mtndew

Diamond
Joined
Jun 7, 2012
Location
Michigan
Ductile iron STANKS! Gives me a headache every time. But it machines very well. Better than Grey IMO.
 
D

DMF_TomB

Diamond
Joined
Dec 13, 2008
Location
Rochester, NY, USA
Ductile iron STANKS! Gives me a headache every time. But it machines very well. Better than Grey IMO.

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i have seen thicker ductile iron sometimes have porosity in center of thick sections or when they use a chill block to stop porosity it often leaves that section very much harder to machine.
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but ductile iron is much stronger and more ductile. if less than 3/4" thick and on dirt and you hit hard with a sledge hammer cast iron will break in 2 but ductile iron the hammer can bounce back and hit you in the face if your not careful.
 

Mud

Diamond
Joined
May 20, 2002
Location
South Central PA
The graphite of gray iron is flat, and the graphite of ductile iron is spherical.
When*tapping on the ductile iron, if the sound is similar to that of carbon steel, indicating the grade of ductile iron is good. The gray iron tapping sound is very stuffy.
Now can you explain Nodular iron?
 
D

DDoug

Diamond
Joined
Oct 18, 2005
Location
NW Pa
Which one makes the best griddle for cooking SPAM sandwiches ?
 
R

Rob F.

Diamond
Joined
Aug 5, 2012
Location
California, Central Coast
Slice the SPAM about 3/8" cook on George Foreman grill with swiss cheese and toasted sourdough bread. MMM good. Now do we know what kind of iron the George Foreman grills use? Maybe they are made in Sunrise Foundry.
 
A

adama

Diamond
Joined
Dec 28, 2004
Location
uk
Only if they read it in one of our textbooks.....

You do realise they have been steel makeing predating your countries existence by a good factor of 10 right?

That said, forget cooking the spam which will contain it better and sink to the greatest depths of the ocean?
 
D

DDoug

Diamond
Joined
Oct 18, 2005
Location
NW Pa
You do realise they have been steel makeing predating your countries existence by a good factor of 10 right?

That said, forget cooking the spam which will contain it better and sink to the greatest depths of the ocean?

Yabutt, we had to get it cleaned up and straightened out.
China man still will ship the wrong product....
 
S

SunriseFoundry

Plastic
Joined
Sep 2, 2018
Location
Ningbo,China
Take it easy, man. Im from China, that's right, but Im not attending to sell something to you, it's just a place to share something. Have you ever bought anything from China? Do not pretend to be a victim that products of China hurt you a lot, which is really stupid!
 








 
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gray iron vs ductile iron